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| Products / Wire & Strands / Product Application / Power |
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 ACSR/Earthwire Strand
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| Galvanised Steel Earthwire Strand/ Groundwire Strand/ Core Strand |
| for Aluminum Conductors (ACSR Strand) |
| End Use |
| Earthwire for overhead transmission lines and core strands for aluminum conductors. |
| Specifications |
BS-183; BS-215,ASTM-B-498;IS-2141/92,IS-12776; IS-398/Part-2;
IS-398 Part-5;Powrgrid specification and as per customers' specification. |
| Construction No.of Wires/ Wire Dia. |
Minimum Breaking Load of Finished Strand |
| Grade 480 |
Grade 700 |
Grade 1000 |
Grade 1100 |
Grade 1150 |
Grade 1300 |
Grade 1570 |
| (Grade indicates wire tensile grade in N/mm²) |
| (mm) |
(kN) |
(kN) |
(kN) |
(kN) |
(kN) |
(kN) |
(kN) |
| 7/0.80 |
- |
2.24 |
- |
3.67 |
- |
- |
5.24 |
| 7/0.90 |
2.14 |
3.10 |
4.45 |
- |
5.12 |
5.80 |
- |
| 7/1.00 |
2.65 |
3.85 |
5.50 |
- |
6.32 |
7.15 |
- |
| 7/1.25 |
4.10 |
6.00 |
8.55 |
8.97 |
9.88 |
11.15 |
12.80 |
| 7/1.40 |
5.17 |
7.54 |
10.75 |
- |
12.65 |
14.00 |
- |
| 7/1.60 |
6.75 |
9.85 |
14.10 |
14.70 |
16.20 |
18.30 |
20.98 |
| 7/1.80 |
8.55 |
12.45 |
17.80 |
- |
20.50 |
23.20 |
- |
| 7/2.00 |
10.55 |
15.40 |
22.00 |
22.97 |
25.30 |
28.60 |
32.78 |
| 7/2.24 |
- |
18.34 |
- |
28.32 |
- |
- |
41.12 |
| 7/2.36 |
14.70 |
21.40 |
30.60 |
- |
35.20 |
39.80 |
- |
| 7/2.50 |
- |
22.86 |
- |
35.92 |
- |
- |
51.22 |
| 7/2.65 |
18.50 |
27.50 |
38.26 |
- |
44.40 |
50.20 |
- |
| 7/3.00 |
23.75 |
39.65 |
49.50 |
- |
56.90 |
61.30 |
- |
| 7/3.15 |
26.20 |
38.20 |
54.44 |
56.98 |
62.75 |
70.50 |
- |
| 7/3.25 |
27.85 |
40.65 |
58.55 |
- |
66.80 |
75.50 |
- |
| 7/3.65 |
35.15 |
51.75 |
73.25 |
- |
84.70 |
95.75 |
- |
| 7/3.66 |
- |
- |
68.40 |
- |
- |
- |
- |
| 7/4.00 |
42.20 |
61.60 |
88.00 |
91.88 |
101.00 |
111.11 |
- |
| 7/4.25 |
47.65 |
69.90 |
99.30 |
- |
111.00 |
129.00 |
- |
| 7/4.75 |
59.45 |
86.80 |
124.00 |
- |
142.00 |
161.30 |
- |
| Elongation % on 600mm GL |
12 |
8 |
4 |
4 |
4 |
4 |
3 |
|
| |
Nominal Diameter
of Element Wires |
Diameter
Tolerance |
Minimum Zinc Coating Weight of single wire before stranding
(after stranding the coating weight shall be reduced by 5%) |
| BS-183 / BS-215 |
IS-2141/ IS-12776/ IS-398 |
Powergrid specification |
ASTM
B-498 |
| (mm) |
(±mm) |
(g/mm²) |
(g/mm²) |
(g/mm²) |
(g/mm²) |
| 0.80 |
0.03 |
- |
140 |
- |
- |
| 0.90 |
0.04 |
140 |
150 |
- |
- |
| 1.00 |
0.04 |
150 |
150 |
- |
- |
| 1.25 |
0.04 |
170 |
160 |
- |
- |
| 1.40 |
0.04 |
180 |
180 |
- |
183 |
| 1.60 |
0.06 |
200 |
190 |
- |
198 |
| 1.80 |
0.06 |
200 |
200 |
- |
198 |
| 2.00 |
0.06 |
215 |
210 |
- |
214 |
| 2.24 |
0.06 |
- |
210 |
- |
214 |
| 2.36 |
0.06 |
230 |
230 |
- |
229 |
| 2.50 |
0.06 |
- |
230 |
- |
229 |
| 2.65 |
0.06 |
230 |
230 |
- |
244 |
| 3.00 |
0.06 |
240 |
240 |
- |
259 |
| 3.15 |
0.06 |
240 |
240 |
290 |
259 |
| 3.25 |
0.07 |
250 |
250 |
- |
274 |
| 3.65 |
0.07 |
260 |
260 |
- |
274 |
| 3.66 |
0.07 |
- |
260 |
290 |
274 |
| 4.00 |
0.10 |
260 |
275 |
- |
274 |
| 4.25 |
0.10 |
260 |
275 |
- |
274 |
| 4.75 |
0.10 |
275 |
275 |
- |
305 |
|
| Note |
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We can also produce 19 wire strands in sizes 1.40 mm and above. |
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Zinc coating weight and uniformity of coating:
- For strands as per BS-183 shall be as per BS-443
- For strands as per ASTM 498 shall be as per Class A coating
- For strands as per IS-398 Part-2 and Part-5 shall be as per IS-4826 |
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Lay length is usually 12-18 times that of the overall strand diameter or as per customer's specifications. |
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Lay direction of outer wire layer is usually right hand or as specified by customer. |
 |
We can also produce as per other international standards and / or as per specific customers requirements. |
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|
 Cable Armouring
 |
| Mild Steel Round and Formed Wires |
| for Armouring of Cables. |
| End Use |
| Armouring of XLPE |
| Specifications |
BS-183; BS-215,ASTM-B-498;IS-2141/92,IS-12776; IS-398/Part-2;
IS-398 Part-5;Powrgrid specification and as per customers' specification. |
| Nominal Wire Dia. |
Diameter Tolerance |
Minimum UTS |
Minimum Elongation |
| (±) |
BS-1442/ ASTM-A-411 |
IS-3975 |
BS-1442 |
IS-3975 |
| BS-1442 |
IS-3975 |
ASTM-A-411 |
| (mm) |
(mm) |
(mm) |
(mm) |
(kg/mm²) |
(kg/mm²) |
(mm) |
(mm) |
|
0.70 |
- |
0.04 |
- |
- |
- |
- |
125 |
|
0.90 |
0.025 |
0.05 |
- |
35-49 |
31-51 |
90 |
125 |
|
1.25 |
0.035 |
0.05 |
- |
35-49 |
31-51 |
125 |
125 |
|
1.40 |
- |
0.06 |
- |
35-49 |
31-51 |
- |
125 |
|
1.60 |
0.045 |
0.08 |
- |
35-49 |
31-51 |
160 |
125 |
|
1.65 |
- |
- |
0.08 |
35-49 |
- |
- |
- |
|
2.00 |
0.050 |
0.08 |
- |
35-49 |
31-51 |
200 |
250 |
|
2.11 |
- |
- |
0.08 |
35-49 |
- |
- |
- |
|
2.50 |
0.065 |
0.10 |
- |
35-49 |
31-51 |
250 |
250 |
|
2.77 |
- |
- |
0.10 |
35-49 |
- |
- |
- |
|
3.15 |
0.080 |
0.12 |
- |
35-49 |
31-51 |
250 |
250 |
|
3.40 |
- |
- |
0.10 |
35-49 |
- |
- |
- |
|
4.00 |
0.100 |
0.12 |
- |
35-49 |
31-51 |
250 |
250 |
|
4.19 |
- |
- |
0.10 |
35-49 |
- |
- |
- |
|
CA formed 4.0x3.4x0.80 |
- |
10% |
- |
- |
31-51 |
- |
250 |
|
| |
| Nominal Wire Dia. |
Minimum Torsion No. |
Minimum Zinc coating weight |
Coil weight |
Coil ID. |
GL=152mm
ASTM-A-411 |
BS-1442/IS-3975 |
BS-1442 |
IS-3975 |
ASTM-A-411 |
| (mm) |
Value |
Value |
GL(mm) |
(g/mm²) |
(g/mm²) |
(g/mm²) |
(kg) |
(inch) |
| 0.70 |
- |
43 |
75 |
- |
60 |
- |
10-20 |
12-13 |
| 0.90 |
- |
33 |
75 |
150 |
75 |
- |
15-25 |
12-13 |
| 1.25 |
- |
24 |
75 |
200 |
90 |
- |
40-60 |
16-18 |
| 1.40 |
- |
43 |
150 |
- |
90 |
- |
50-70 |
21-22 |
| 1.60 |
- |
37 |
150 |
230 |
95 |
- |
50-70 |
21-22 |
| 1.65 |
14 |
- |
- |
- |
- |
150 |
50-70 |
21-22 |
| 2.00 |
- |
30 |
150 |
240 |
105 |
- |
100-110 |
21-23 |
| 2.11 |
14 |
- |
- |
- |
- |
180 |
100-110 |
21-23 |
| 2.50 |
- |
24 |
150 |
260 |
110 |
- |
100-110 |
21-23 |
| 2.77 |
14 |
- |
- |
- |
- |
240 |
100-110 |
21-23 |
| 3.15 |
- |
19 |
150 |
275 |
120 |
- |
100-110 |
21-23 |
| 3.40 |
10 |
- |
- |
- |
- |
240 |
100-110 |
21-23 |
| 4.00 |
- |
15 |
150 |
290 |
135 |
- |
100-110 |
21-23 |
| 4.19 |
10 |
- |
- |
- |
- |
270 |
100-110 |
21-23 |
| CA formed 4.0x3.4x0.80 |
- |
NIL |
NIL |
- |
110 |
- |
70-100 |
21-23 |
|
| Note |
 |
Uniformity of Zinc coating as per various standards as as follows
- For wires as pr BS-1442, uniformity as per BS-443.
- For wires as per IS-3975, uniformity as per IS-4826, medium coating.
- For 4.0x3.40x0.80 as per IS-3975, uniformity 1.5 dips for face and 0.5 dips for edge. |
 |
Resistivity 14.5 x 10¯6 ohm-cm for all round wires and formed wires as per IS-3975. |
 |
Resistivity 13.8 x 10¯6 ohm-cm for all wires as per IS-1442. |
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We can also produce as per other international standards and / or as per specific customers requirements. |
 |
Higher coil weights can be supplied as per customers requirement. |
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