Stranding Machinery
Products / Machinery / Product Application / Stranding Machinery

Stranding Machinery

Tubular Stranders Planetary Closing Machines
Tubular Stranders

Tubular Stranders

The machine can be designed for 6,12,18,24 36 and 48 Bobbin arrangements with speeds as high as 3000 rpm. The maximum size of the Bobbin that can be loaded in the machine is 710 mm as per DIN 46395. The machines are rugged in construction and offer near trouble-free operation with unmatched shop floor efficiency. There are over 50 such operating machines around the world. Tubular Stranders
Pay-off stand Non driven pay-off with controlled tension having pintles are provided to accommodate bobbins from smallest diameter of 160mm to 2000mm.
Rotor Rotors are normally made either with seamless pipe or seam welded pipes depending on the size of ID and OD of the tube. Window openings are made in the machine thereby reducing the stress and the wires externally threaded on the tube, stress relieved and dynamically balanced.
Under Roller Non-metallic under rollers are supplied either with Gesadur WN quality or local high density hylam and are provided with lubrication on the surface.
Encircled Bearings Imported exclusively designed for high speed applications with automated lubrication system.
Rotor Brakes Normally are caliper pneumatic type with sufficient number to stop the machine instantaneously.
Cradles Fabricated, stress relieved and dynamically balanced with pintle or spindle design with positive locking, perfect brake tension.
Drive System Although AC slipring motors are given, standardized motor drives are AC inverter drives for variable speeds.
Haul-off Capstan Right from 600 mm to 3500 mm double capstans with grooves hardened. The special feature is that capstans are inclined to preven rope twisting.
Take Up Various types and designs are available to cater 300 to 3000 mm diameter having mechanized lifting / lowering etc with traverse mechanism of U-hinge or screw type.
 
Technical Data
Bobbin DIN46395
(in mm)

No. of Bobbins

Capacity
(in kgs)

Wire dia
(in mm)
Max. strand dia
(in mm)
Max. rope dia
(in mm)
Speed
(in rpm) for U/R
Speed
(in rpm) for E/B
Capstan dia
(in mm)

Motor (kw) U/R

Motor (kw) E/B
160 6 9 0.2-0.65 1.8 2.70 2100 2500 1x318 5.0 7.5
12     3.0   1900 2200 1x318 7.5 10.0
18     4.5   1700 2200 1x600 15.0 22.0
24     4.5   1600 2000 1x600 20.0 30.0
36     4.5   1200 1500 1x600 25.0 36.0
200 6 20 0.3-1.0 2.4 4.00 1700 2300 1x600 18.0 22.0
12     5.0   1600 1900 1x600 22.0 26.0
18     6.5   1400 1600 2x600 22.0 30.0
24     6.5   1200 1400 2x800 30.0 36.0
36     6.5   900 1200 2x800 37.0 45.0
315 6 70 0.6-2.0 6.0 8.00 1200 1700 2x800 30.0 36.0
12     10.0   1100 1400 2x800 37.0 48.0
18     12.0   900 1250 2x1000 55.0 63.0
24     12.0   700 1100 2x1000 65.0 75.0
36     12.0   500 900 2x1000 75.0 98.0
450 6 200 1.00-3.0 9.0 14.0 900 - 2x1000 37.0 -
12    

15.0

  750 - 2x1200 63.0 -
18     18.0   650 - 2x1200 70.0 -
24     18.0   400 - 2x1200 90.0 -
630 3 550 1.7-4.5 9.0 21.0 700 - 2x1200 45.0 -
6     13.5 35.0 600 - 2x1200 60.0 -
12     22.5   500 - 2x1600 75.0 -
710 3 750 2.0-5.0 10.0 36.0 500 - 2x1200 60.0 -
6     15.0 45.0 400 - 2x1600 75.0 -
12     25.0   300 - 2x1600 90.0 -
 
Planetary Closing Machines

Planetary Closing Machines

USHA MARTIN offers new series of Planetary Closing Machines for big ropes upto 100 mm diameter.
Cages are interconnected by seamless pipe for easy assembly and dismantling.
Multi-speed gear box.
Variable PIV drive for rotor.
Independent cradle rotation achieved through AC inverter motors.
Duplex inclined capstans and portal floor mounted take-ups.
Planetary Closing Machines
Pintle type fabricated cradles with Duplex brake bands.
Independent AC inverter motors for main cage, capstan and the take-up, all synchronised through electronic shaft by using inverter drives and PLCs.
Bobbin Diameter 800,900,1200 and 1700 mm
No. of bobbins 6 to 12
Double inclined capstans 1600 to 3500 mm
Take-Ups 1800 to 3500 mm
 
Powered by WDC