Products / Machinery / Product Application / Cable Drawing MachineryCable Drawing Machinery |
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Rod Breakdown MachinesRod Breakdown Machines |
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USHA offer High Speed Slip Type Rod Breakdown Wire Drawing Machines for non-ferrous wire rods with max. inlet of 10mm for copper and 12.7 mm for aluminium rods. Finished rods can be upto 1.5 mm for copper and aluminium. |
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Maximum speed is 30 meters/sec and fitted with 500 HP motors. |
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11/13/15 - Die Heavy Duty slip Wet Wire Drawing Machine. |
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Sturdy CO2 wire welded, vibration free normalized structural steel body. |
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Interchangable tungsten carbide coated drawing cones. |
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Tranmission by hardened and ground helical gears with forced lubrication system. |
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High precision lubricated roller bearings. |
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Patented pressurized die box lubrication for wires. |
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Adjustable spray type lubrication for cones. |
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Fully syncronized DC drives or AC drives. |
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Optional multi- speed change Gear Box for different finishing speeds for various outlets sizes of wire. |
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Pneumatically operated Fibre Glass made sound - proof guards. |
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Starightening rollers at the entry of wire drawing machine. |
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Inching pedal throughout the length of the machine. |
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Accessories like pay-off stand, Pointing & Threading machine, Butt welding machine, Paper Filtration Unit, Continuous Coiler or a Spooler etc., are offered with the Rod Breakdown Machine. |
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| Technical Data |
| Model |
11 die/13 die |
| Inlet Wire Dia |
8/10 mm |
| Block Size |
450/296 mm |
| Max. Speed |
25 meters/sec |
| Drive Power |
330/330 KW |
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Continuous CoilersContinuous Coilers |
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Continuous coilers are supposed to work in conjunction with Rod Breakdown machines and is made of heavy structure on which drive and drum are mounted. Motorized conveyor is provided for the movement of baskets. |
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Sturdy CO2 wire welded, vibration-free, normalized structure. |
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Built - in wire straightener. |
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Wire pressing pads with single adjustment for full range of diameters to be wound. |
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Wire storing magazine with pneumatic control. |
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Change of wire baskets without stopping work cycle at max. wire speed. |
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DC drive and Dancer for perfect synchronisation. |
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Motorized Roller conveyors for easy andautomatic movement of baskets. |
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Pneumatic brake for stoppage in case of wire breakage. |
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Automatic start & stoppage of Coiler at pre-set length without stopping the Rod Break down machine. |
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| Technical Data |
| Max Capacity of Coiler |
2000 Kg |
| OD of coil (max) |
1000 mm |
| ID of coil |
500 mm |
| Max. height of coil |
2000 mm |
| Capacity of coiler for copper wire |
2.0 mm |
| Max. Speed |
25 meters /sec |
| Drive Power |
25 KW |
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Drum Twisting LinesDrum Twisting Lines |
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USHA offers sturdiest Drum Twisting Lines for laying and stranding up of Telephone (upto 3600 pairs) and Power cables. |
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These machines have a max. line speed of 120 meters/min and rotary speed upto 140 rpm Fork type, rotating pay-off upto 3000 mm dia. |
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High precision lubricated roller bearing. |
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Non metalic under rollers for take ups for 2000 to 3000 mm dia. |
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Fully syncronized DC drives with Thyristor convertors. |
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Hydraulic lifting lowering units. |
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Compact multi-speeds gearboxes with hardened and ground gears for transmission. |
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Timer belts and pulleys for positive transmission of power. |
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Intricately designed sturdy rotating haul-off caterpiller with differential drive and tensioning mechanism. |
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State of the art Pneumatic and hydraulic equipment. |
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Quickly adjustable cable guide whereever necessary for ease of entry of cable. |
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Uniform laying up of Units/Superunit/Cable by stepper motor drive with orthocycli traverse movement. |
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Automatic stop facility. |
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Sliding type protection guards for ease of operation and protection. |
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Option of direct haul-off without caterpiller. |
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| Technical Data |
| Model |
1600dia, 2000 dia,2240 dia |
| Type |
Under roller & Fork type |
| Speed |
120/100/80 rpm |
| Cable size max |
50/80/100 mm |
| Line Speed |
10 - 100 meters /min |
| Max. no. of pairs |
400/1200/2400 |
| Drive Power |
25/40/55 KW |
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Cotton and Steel Tape Dry Armouring LinesCotton and Steel Tape Dry Armouring Lines |
| USHA offers complete range of Armouring machines with Pay-off, Cotton Taping Head, Steel Taping Head, Capstan or Catterpillar Haul off and Take-up to meet the entire requirement of the customers. |
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| Technical Data |
| Cable dia |
15 mm to 100 mm |
| Line Speed |
40 meters/min |
| Pay-Off |
| Flange dia |
1000 to 2500 mm |
| Min. Barrel dia |
500 mm |
| Take-up |
| Flange Dia |
1000 to 2500 mm |
| Min Barrel dia |
500 mm |
| Traverse range |
900 to 1600 mm |
| Drive |
7.6 KW |
| Cotton Polyester Taping Head |
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Tangential |
| No. of Tape |
4 |
| Tape dimensions |
500 mm ODx90 mm IDx75 mm wide |
| Max speed |
500 rpm |
| Max wt of each pad |
30 Kg |
| Drive Power |
5.6 KW |
| Steel Taping Head |
| Type of Taping Head |
2 |
| Tape dimension |
800 ODx125 IDx19-80 wide |
| Max Speed |
400rpm |
| Caterpillar Haul-Off |
| Track length |
1080 mm |
| Track width |
120 mm |
| Traction Force |
800 Kg |
| Track opening |
110 mm |
| Drive Power |
11 KW |
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USHA High speed Twinning (Pairing) Machine for Telephone Cables USHA High speed Twinning (Pairing) Machine for Telephone Cables |
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This machine is direct haul type with motorised pay off units havine regeneration control system. The machine consists of two independent DC motor driven dancer controlled pay-off units and the main machine with two DC motors, one permanent magnet motor for the take-up Bobbin drive and one DC motor for bow drive. |
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The machine is enclosed in a sound proof guard with cooling provision. |
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To ensure perfect tension, all motors are controlled through DC and thyrister modules. |
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Bobbin lifting and lowering for the take up is by a hydraulic mechanism. Even winding is achieved through U-Hinge traverse mechanism. |
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| Technical Data |
| Pay off & take off bobbins |
450,500 & 560 dia, DIN standard |
| Bow speed |
2000 rpm maximum |
| No. of Twists |
4000 per minute maximum |
| Linear speed |
9 mts/sec maximum |
| Main motor power |
22 kw DC |
| Take up motor power |
3 kw DC |
| Lay range |
25 to 150 mm - infinitely variable |
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USHA High Speed Bunching machineUSHA High Speed Bunching machine |
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It consists of double haul Capstan with change gearbox. |
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The take-up tension is controled by magnetic powder clutch. |
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The main AC motor drives the bow, capstan and the take-up bobbin. |
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The machine is enclosed in a sound proof guard with cooling provision. |
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The main AC motor speed control is achieved through latest generation digital AC vector drive |
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| Technical Data |
| Take up bobbin dimension |
630 dia, DIN standard |
| Bow speed |
3000 rpm maximum |
| No. of Twists |
6000 per minute maximum |
| Linear speed |
250 mts/sec maximum |
| Main motor power |
22 kw AC squirrel cage motor |
| Wire passage diameter |
6/7 mm maximum |
| Total section of bunched wire |
10 mm2 |
| Lay range |
9 to 138 mm |
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Heavy Repair & Rewinding LineHeavy Repair & Rewinding Line |
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Motorized column type pay off and take up. |
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Bobbins held between adjustable pintles, running on anti friction bearings. |
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Independantly driven traversing device with infinitely variable pitch in its range. |
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Fault monitoring with sheath fault tester and auto line stop. |
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Electronic meter counter with cumulative count, zero reset and preset counter for automatic stop on reaching preset length. |
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4 quadrant control of the two DC motors and pay off and take up. |
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Precise tension control of cable during entire operation irrespective of bobbin build up. |
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No excessive tension on cable core, thus preventing stretching of insulation. |
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Motorized bobbin loading and unloading system. |
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| Technical Data |
| Cable dia |
15 mm to 100 mm |
| Line Speed |
100 meters/min |
| Pay-Off and Take-up |
| Flange dia |
1000 to 2500 mm |
| Min. Barrel dia |
500 mm |
| Traverse Range |
900 to 1600 mm |
| Drive Power |
7.6 KW |
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